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In-Factory Logistics

Find any unit on the floor in seconds — not after a walk-through

Scan-driven location tracking shows where each frame, sash and glass rack sits from preparation through assembly, glazing, storage and dispatch staging.

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Physical WIP visibility inside the plant — bay by bay, slot by slot.

Expect by the end of 2026 or sooner
In-factory logistics map showing window production units moving between preparation assembly and dispatch zones

WIP search shouldn't require a floor tour

Logistics plans deliveries while half the job is still 'somewhere in assembly' — nobody wrote down which aisle.

Without in-factory logistics

  • Dispatch calls production: 'Is job 4472 ready?' — answer takes twenty minutes.
  • Glass racks sit in the wrong bay and get bumped for urgent cutting.
  • Night shift moves units; day shift can't find them without radio chatter.
  • Storage overflow hides finished frames behind still-waiting customs hardware.

With in-factory logistics

  • Scan a unit barcode and see bay, rack slot and last movement instantly.
  • Staging rules keep glass, frames and hardware kits in compatible zones.
  • Move events log who transferred what and when for accountability.
  • Dispatch sees ready-to-load groups without walking the plant.

When the floor is a black box

  • Triple-glazed units stack in dispatch while installers wait on single sashes still in glaze.
  • Rush retrofit jobs displace scheduled work because nobody sees bay congestion.
  • Forklift time wasted hunting pallets labeled only with marker pen.
  • Customer site visits ask 'can we see our order?' — answer isn't immediate.
  • End-of-day inventory of WIP is a clipboard count that nobody trusts.

When every unit has a place

  • Live facility map with zones: cut, assemble, glaze, QC, storage, dispatch.
  • Mandatory scan on move keeps location data current.
  • Congestion alerts when staging areas exceed capacity rules.
  • Customer-ready units grouped by delivery route and install crew.
  • WIP valuation and age reports for management without manual counts.

Indoor logistics for busy fabrication halls

Know where work physically is — not just what the schedule claims.

Zone and slot model matching your actual bay layout.

Barcode move transactions with user and timestamp audit.

WIP search by job, unit, customer or delivery group.

Staging rules for glass, frames, hardware and finished goods.

Integration with paperless work orders for next-operation hints.

Capacity indicators per zone to prevent dispatch surprises.

Handoff views for logistics and installation scheduling.

Historical movement trail for disputes and process improvement.

Tracking a unit inside the plant

  1. 1

    Release to first zone

    Production labels print; first scan places the unit in preparation.

  2. 2

    Move on completion

    Operator scans out of assembly and into glazing with one action.

  3. 3

    Stage for dispatch

    Finished units scan into route-specific staging slots.

  4. 4

    Load confirmation

    Logistics scans onto vehicle; in-factory record clears the slot.

Indoor logistics pairs with these modules

Shop floor operator scanning barcode on aluminium sash at a window fabrication station

Paperless Shop Floor

Connect CNC data, barcode labels, digital work orders and BOMs so production runs from live instructions instead of paper folders.

Installation coordinator scheduling window orders on a dispatch board beside units ready for site teams

Orders & Installation

Track confirmed orders from finished production through delivery scheduling to on-site installation teams — every unit tied to the job it belongs to.

Dispatch coordinator scheduling window deliveries to dealers and installation crews on route board

Logistics & Distribution

Schedule deliveries to end users, dealers and on-site teams while keeping in-factory movement aligned with dispatch plans.

Stop walking the floor to answer 'where is it?'

Book a demo and we will map your bay layout to scan-based WIP tracking on a sample job.

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